A Cryptome DVD is offered by Cryptome. Donate $25 for a DVD of the Cryptome 10+-years archives of 39,000 files from June 1996 to December 2006 (~4.1 GB). Click Paypal or mail check/MO made out to John Young, 251 West 89th Street, New York, NY 10024. Archives include all files of cryptome.org, cryptome2.org, jya.com, cartome.org, eyeball-series.org and iraq-kill-maim.org. Cryptome offers with the Cryptome DVD an INSCOM DVD of about 18,000 pages of counter-intelligence dossiers declassified by the US Army Information and Security Command, dating from 1945 to 1985. No additional contribution required -- $25 for both. The DVDs will be sent anywhere worldwide without extra cost.


27 March 2007


[Federal Register: March 26, 2007 (Volume 72, Number 57)]

[Notices]               

[Page 14167-14169]

From the Federal Register Online via GPO Access [wais.access.gpo.gov]

[DOCID:fr26mr07-115]                         



-----------------------------------------------------------------------



DEPARTMENT OF TRANSPORTATION



Pipeline and Hazardous Materials Safety Administration



[Docket No. PHMSA-2007-27493; Notice No. 07-02]



 

Advisory Guidance; Transportation of Batteries and Battery-

Powered Devices by Airline Passengers and Crew Members



AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), 

DOT.



ACTION: Safety advisory.



-----------------------------------------------------------------------



SUMMARY: The Pipeline and Hazardous Materials Safety Administration is 

issuing this advisory to inform the traveling public and airline 

employees about the importance of properly packing and handling 

batteries and battery-powered devices when they are carried aboard 

aircraft. Thousands of batteries and battery-powered devices are safely 

carried aboard passenger aircraft each day, but several recent 

incidents involving batteries in checked or carry-on baggage illustrate 

the risks of overheating and fire that can occur when the regulations 

are not followed. Federal regulations require that



[[Page 14168]]



electrical storage batteries or battery-powered devices carried aboard 

passenger aircraft be properly packaged or protected to avoid short-

circuiting or overheating. In this safety advisory, we suggest various 

practical measures for complying with the regulations and minimizing 

transportation risks. Recommended practices include keeping batteries 

installed in electronic devices; packing spare batteries in carry-on 

baggage; keeping spare batteries in their original retail packaging; 

separating batteries from other metallic objects such as keys, coins 

and jewelry by packing individual batteries in a sturdy plastic bag; 

securely packing battery-powered equipment in a manner to prevent 

accidental activation; and ensuring batteries are undamaged and 

purchased from reputable sources.



FOR FURTHER INFORMATION CONTACT: Hazardous Materials Information 

Center, Office of Hazardous Materials Standards, PHMSA, Department of 

Transportation, 400 Seventh Street, SW., Washington, DC, 20590-0001. 

Telephone: (800) 467-4922 or (202) 366-4488.



I. Introduction



    Technological advances and the demands of a mobile society have 

made the use of portable electronic equipment and other battery-powered 

devices an established part of the modern American lifestyle. Americans 

increasingly own--and travel with--portable telephones, computers, 

cameras, camcorders, entertainment devices, and medical equipment--even 

cordless power tools. The batteries that power these devices are 

increasingly as varied as the products themselves: they are 

manufactured by many different companies, foreign and domestic, rely on 

a variety of power-generating technologies, established and newer; and 

come in all manner of shapes and sizes.

    Portable battery-powered devices and batteries are safe for 

transportation when packed properly. But like many other materials that 

are part of daily consumer use, they must be handled and packaged 

appropriately to prevent unsafe conditions. A power tool that can be 

safely used for its intended purpose can cause damage if it is 

unintentionally activated inside a closed suitcase. Similarly, a 

battery can cause damage if it is improperly charged, abused, or short-

circuited.



II. Safe Transportation of Electronic Devices and Spare Batteries



    As the Federal regulatory agency with responsibility for the safe 

movement of hazardous materials by all modes of transportation, it is 

PHMSA's job to establish safety standards for the safe transportation 

of batteries and battery-powered devices. Our goal is to minimize risks 

to persons, property, and the environment, while keeping these 

materials moving in commerce. We apply the highest standards to 

transportation by air, recognizing that any fire aboard a passenger 

flight is unacceptable.



A. Passenger Regulations



    PHMSA's regulations (Hazardous Materials Regulations (HMR; Title 

49, Code of Federal Regulations, parts 171-180)) prohibit the 

transportation of electrical devices, unless the devices are packed in 

a manner to prevent sparks or overheating (see Sec.  173.21(c)). 

Airline passengers who carry batteries or electrical devices in carry-

on or checked baggage are responsible for ensuring appropriate steps 

are taken to protect against dangerous levels of heat that can be 

generated by inadvertent activation or short-circuiting of these 

devices while in transportation.



B. Recent Transportation Incidents



    Over the past several years, we have received a number of reports 

of transportation incidents involving various kinds of batteries and 

battery-powered devices, including incidents involving passenger 

airline operations. The most recent incident occurred on February 10, 

2007, aboard a flight originating at JFK International Airport. Shortly 

after takeoff, a fire ignited in a passenger bag stowed in an overhead 

bin. Fast and appropriate action by the crew brought the fire under 

control and prevented injury to passengers and crew. The flight crew 

promptly extinguished the fire and the flight returned to JFK for an 

emergency landing. Although the fire is still under investigation by 

PHMSA, the Federal Aviation Administration (FAA), and the National 

Transportation Safety Board (NTSB), preliminary reports indicate 

batteries were involved in the incident.

    Other incidents have occurred on the ground. Last May, we received 

a report of a fire involving a spare lithium ion battery that had been 

stowed in a passenger's notebook computer carrying case. A flight 

attendant removed the burning case from the passenger cabin, and tossed 

it onto the ramp, where the fire was extinguished by ground personnel.

    On April 18, 2004, at Chicago's Midway Airport, a power drill with 

an installed nickel cadmium battery activated while in checked luggage. 

This caused a fire that spread to other bags on a luggage cart waiting 

to be loaded onto a passenger aircraft.

    In June 2003, we received reports that an overheated battery had 

been discovered in a routine baggage inspection of a flight departing 

from Logan Airport in Boston. The battery had been loosely packed in a 

toolbox, along with various metal tools. We believe the heat build-up 

was caused by short-circuiting when the battery's exposed terminals 

came in contact with metal objects in the toolbox.



C. Battery Operation and Risks



    By design, all batteries operate through a controlled chemical 

reaction, which generates electrical energy and, in the process, some 

degree of heat. Batteries are designed to generate an electrical 

current and transmit power through terminals made of a conductive 

metal. It is their capacity to perform that basic function that makes 

them useful but, if not properly handled, designed or manufactured, 

poses a risk of overheating and fire.

    External short-circuiting of a battery can occur from contact or 

close proximity of metal objects or other batteries near exposed 

terminals. The newest generation of batteries using lithium metal or 

lithium ion technology pose particular risks, based on their energy 

density and chemistry, and because fires involving these batteries are 

more difficult to extinguish or suppress. Even nickel cadmium and 

nickel metal-hydride batteries can generate large amounts of current 

and heat when short-circuited.

    As with any product, manufacturing defects also can cause safety 

problems. Last summer, several major notebook computer manufacturers 

initiated recalls of their lithium ion batteries after learning of 

overheating and fires caused by a production defect in the batteries 

installed in the notebooks. According to the Consumer Product Safety 

Commission, manufacturers have voluntarily recalled over 10 million 

lithium-ion batteries in the last few years. We are also aware of risks 

associated with overcharging and internal short circuits that have led 

to battery recalls.



D. Measures for Safe Transportation of Batteries



    We are aware that travelers want to take appropriate measures to 

ensure their safety and that of their fellow passengers and may need 

reminders or assistance to know how to travel safely with batteries. We 

recommend the following measures to ensure battery terminals are 

effectively insulated and



[[Page 14169]]



batteries and equipment are protected from damage and accidental 

initiation:

    (1) Keep batteries installed in portable electronic devices. 

Passengers can safely carry electronic devices with installed 

batteries, such as, cellular phones, notebook computers, cameras, 

camcorders, entertainment devices, and medical equipment, in the 

passenger cabin of an airplane. When replacing with a spare battery 

during flight, handle batteries with care and pack spare batteries 

safely.

    (2) Pack spare batteries in carry-on baggage. Conditions that could 

lead to an incident are easier to detect in the passenger compartment 

of an aircraft. Flight crews have access to fire extinguishers in the 

event of an in-flight incident involving batteries.

    (3) Keep spare batteries in the original retail packaging. 

Batteries purchased from retail stores are packaged in plastic and 

cardboard packages intended for the transport of those batteries. This 

packaging prevents unintentional activation and short-circuiting by 

effectively isolating the batteries from contact with each other and 

other objects.

    (4) If original packaging is not available, effectively insulate 

battery terminals. Effective insulation of battery terminals will 

ensure batteries do not short circuit from an external source. 

Travelers can effectively insulate battery terminals by isolating spare 

batteries from contact with other batteries and metal objects. If the 

original packaging is unavailable or damaged, place each battery 

individually in its own protective case, plastic bag or package. A 

sturdy, resealable plastic bag (e.g., a freezer bag or sturdy 

resealable sandwich bag) is suitable for this purpose. Covering the 

battery terminals with insulating tape, such as electrical tape, is 

another effective method. We recommend using both measures in 

combination for batteries that have protruding or sharp terminals 

(e.g., standard 9-volt batteries).

    (5) Do not carry recalled, damaged, or counterfeit batteries.

    Do not carry aboard a plane recalled, damaged or counterfeit 

batteries. Information about recalled batteries can be found at the 

manufacturer's Web site or from the Consumer Product Safety Commission 

(http://www.cpsc.gov.) Passengers should only use batteries purchased 



from reputable sources.

    (6) Prevent inadvertent activation of battery-powered devices.

    Leaving batteries in battery-powered devices is an effective means 

of insulating the terminals and protecting against internal short-

circuiting. However, battery-powered devices with installed batteries 

must be packaged to prevent inadvertent activation. Cordless power 

tools, for instance, should be packed in a protective case, with a 

trigger lock engaged.



E. Next Steps



    The publication of this safety advisory is one of several measures 

PHMSA is taking, in consultation with FAA, the NTSB, manufacturers of 

batteries and consumer products, airlines, testing laboratories, the 

emergency response and law enforcement community and other 

stakeholders, to respond to the battery-related incidents.

    The Air Line Pilots Association, in conjunction with the 

International Federation of Air Line Pilots Associations, plans to 

simultaneously publish to their members a Safety Alert and Safety 

Bulletin respectively, concerning the hazards associated with in-flight 

passenger electronic equipment fires, and steps crewmembers should take 

in the event of a fire.

    Over the next few months, PHMSA, FAA, and other interested public 

and private sector organizations will move ahead with actions to 

enhance battery transportation safety through development and revision 

of safety standards and public education and outreach.

    In the meantime, airline passengers and crew members are reminded 

of their existing obligations under PHMSA's regulations. As noted 

above, airline passengers are prohibited from carrying batteries and 

battery-powered equipment aboard an aircraft unless the device and 

batteries have been packaged or protected against short-circuiting and 

overheating.



    Issued in Washington, DC, on March 22, 2007.

Theodore L. Willke,

Acting Associate Administrator for Hazardous Materials Safety.

 [FR Doc. E7-5562 Filed 3-23-07; 8:45 am]



BILLING CODE 4910-60-P